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RF-02 · The Monocoque Loaf

Why RF-02 instead of patching RF-1/P3: RF-1 grew function-first with form patched on at the end (three corner radii reconciled after the fact, a chamfer-vs-round-over residual, a body-align override).
v0.14in progress
v0.14 ARCHITECTURE PIVOT (board-in-cover) + version-stamped parts; all 7 gates GREEN, both parts 1-shell manifold, print-orientation-correct. The custom perfboard moved from the tub deck INTO the COVER: it mounts component-side-UP on 4 wall-webbed ceiling standoffs (PCB top z33.6), pushed rear (pcb_cy −4) so its front edge clears the nose OLED. The on/off switch is soldered to the perfboard and its actuator pokes UP through the Ø11.9 crown hole — the captive-lip-in-the-crown holder is RETIRED (the lip rode 5.7 mm up the actuator, so making it captive drove the body into the component zone; soldering the switch to the board ends that whole fight). The TUB is now pure chassis (drivetrain + battery + the seam locator); its board-mount idler-corner standoffs were REMOVED, so the tub is reprint-different too. Seam crossing = 3× 2-pin JSTs (battery keyed distinct so it can't seat in a motor socket). RETAINED: WIDENED body 48 (track 58); 5×2 N35 magnet cover retention (3 stations, friction-fit Ø5.1 pockets, flush Ø7 pads); FLUSH seam; rigid KEEPER-BAR N20 retention; OLED variant-C (cover bosses + tub chin); crown 49; flat-top visor (prints with supports). VERSION STAMPED (repo-standard debossed lib/stamp.scad, −D-injected from parts.json so the glyph can't disagree with the manifest): C v0.14 debossed on the cover's INTERIOR rear wall, T v0.14 on the tub interior floor — both INTERNAL only (repo rule: no external stamps; the version is read at assembly, with the part open). PENDING (physical): REPRINT cover + tub (both geometry-changed; motor_keeper geometry-identical — vol+bbox unchanged, STL only re-tessellated — so no reprint) and bench the board-in-cover stack, the 5×2 press-fit magnets, the flush seam, the switch-through-crown fit, the keeper + wheel running clearance; calipered PROVISIONALs in (2026-06-29: OLED 1.8, USB ±9.75 / z≈34, comp_tall 8, Gikfun 12×12 switch).

Specs & BOM

Envelope
65 × 82 × 34 mm

Fully assembled — loaf + all hardware8.1 MB

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composed of: cover v0.14, tub v0.14, wheel driven v0.9, wheel idler v0.9, hub cap v0.9, hw tires v0.14, hw board v0.14, hw motors v0.14, hw oled v0.14, hw cap v0.14, motor keeper v0.14

Assembled — the loaf (cover + tub)4.1 MB

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composed of: cover, tub — all at v0.14

cover — vertical-screen loaf upper1.2 MB

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tub — chassis lower (drivetrain bays + OLED chin)2.9 MB

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motor keeper bars (×2, M2 to the bay)35 KB

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Screenshots